Overview
It's often a misconception that the GCC Factories OHS Act exam is easier than the plant engineering exam. This misconception is fueled by the fact that the OHS Act exam is a theory exam, and learning theory is straightforward.
This misconception leads many GCC Factories Candidates to take the OHS Act exam for granted and not put enough effort into devising a realistic study plan and finding ways to summarise the content in a manner that will help them pass the exam.
The GCC Factories OHS Act exam is difficult. You must learn the Occupational Health and Safety Act and the twenty-three-plus regulations. What makes it even more difficult is that the Department of Employment and Labour reviews several of these regulations. In recent exams, the examiner has been including questions from the Health and Safety Standards and Codes of Good Practice associated with the regulations.
Our GCC Factories OHS Act Exam Preparation Programme is designed to assist candidates in removing all the guesswork, developing comprehensive study sheets, saving learners' study time, and providing a convenient way of preparing for the exam.
Our GCC Factories OHS Act Exam Preparation goes beyond just preparing and passing the exam. We also have a special emphasis on how to implement the various regulations to ensure that you fulfill your role as a GMR 2.7(a) or 2.1 once you obtain the GCC Factories.
2025 Intake Closing Dates
Semester 1 closing date: 12 February 2025
Semester 1 start date: 13 February 2025
Features and Benefits
Six (6) Online Classes
The GCC Factories OHS Act Exam Programme is delivered over 16 weeks and consists of six (6) online classes delivered via teams webinar.
Benefits:
- Prepare for the GCC Factories Exams anywhere in South Africa and the world
- Reduce the traveling risk and time
- Study in the comfort of your home or office
- Save on traveling, accommodation, and living out costs
- Follow a realistic study plan
Industry-leading Textbooks
The programme includes our industry-leading GCC Factories OHS Act Exam study guide.
Benefits:
- Save study material cost
- Covers 2008 to 2024 exams
- Over 400 past exam questions and answers
- Step-by-step explanation
- Extensive theory review
On-demand Videos
The GCC Factories OHS Act Programme has a blended approach consisting of live classes, study guides, and on-demand videos to supplement and enhance learning.
Benefits:
- Audio-visual explanation of key concepts
- Study anywhere in South Africa and the world
- Flexible learning and easy access to content
Digital Addendum
The Digital Addendum presents all the corrections, clarifications, and additional content from our textbooks.
We created the digital addendum because the GCC Factories content continuously evolves, and errors are made. A digital platform is necessary to share updates for our continuous improvement.
ECSA Accredited & Certification
The GCC Factories OHS Act Exam Preparation Programme is accredited for five (5) CPD points with the Engineering Council of South Africa (ECSA)
Benefits:
- Peer-reviewed content
- Quality assurance
- Adhere to ECSA CPD requirements
- Employers can claim 25% towards BBBEE skills development
- Certificate of Completion
One-on-one consultations
The GCC Factories OHS Act Programme comes with the following student support:
- Complimentary one-on-one online consultation to help address content challenges or professional development advice
- 12-month email support to assist with content challenges
Obtaining the GCC Factories can be life changing
South African Corporations trust us to help their Engineers, Technicians, and Artisans obtain the GCC Factories.
We have helped employees from Eskom, Astron Energy, De Beers, Sasol, Afrisam, Illovo, ArcelorMittal, SAB, Saint-Gobain, and many more corporations.
Curriculum
- CPD2-INTRO-1 Course Description (5:21)
- CPD1-S1-L0 Introduction (1:57)
- CPD1-S1-L1 GCC Factories Legal Framework (4:56)
- CPD1-S1-L2 Competent person appointment in terms of GMR 2 (9:47)
- CPD1-S1-L3 Obtaining the GCC factories (7:18)
- CPD1-S1-L4 What is the GCC factories (1:46)
- CPD1-S1-L5 Purpose of the GCC factories exams (1:54)
- CPD1-S1-L6 Role of the certificated engineer (3:06)
- CPD1-S1-L7 GCC Factories Context Summary (6:28)
- L1.1 - OHS Act provisions at the workplace (2:41)
- L1.2 - OHS policy (3:05)
- L1.3 - General duties of employers to their employees (13:14)
- L1.4 - Duty to inform (1:29)
- L1.5 - Duties of manufacturers (4:53)
- L1.6 - General duties of employees at work (4:36)
- L1.7 - Health and safety representatives (10:03)
- L1.8 - Health and safety committees (2:57)
- Formative Quiz Assessment: OHS1
- Recap, reminder and high-level view of substances (7:54)
- Substances Workbook Download
- Lesson 1 - Substances & noise simplified (6:48)
- Lesson 2 - Identify & assess exposure (14:52)
- Lesson 3 - Substances information and training (10:06)
- Lesson 4 - Measure exposure of substances & noise comp (13:18)
- Lesson 5 - Substance control measures (24:56)
- Lesson 6 - Disposal of substances (2:41)
- Formative Quiz Assessment: Substances
- PER recap and reminders 2 comp (16:10)
- High-level view of the PER (10:45)
- PER Workbook Download
- Lesson 1 - Scope and categorisation (3:02)
- Lesson 2 - PER general requirements (1:52)
- Lesson 3 - Duties of manufacturers (2:14)
- Lesson 4 - Duties of importers and suppliers (2:23)
- Lesson 5 - Duties of users (3:02)
- Lesson 6 - Approved inspection authority (3:18)
- Lesson 7 - Pressure equipment marking (5:33)
- Lesson 8 - Pressure and safety accessories (5:33)
- Lesson 9 - Access (1:00)
- Lesson 10 - Door interlocks (1:31)
- Lesson 11 - Inspection and test (14:44)
- Lesson 12 - Risk based inspection (1:59)
- Lesson 13 - Repairs and modifications (1:14)
- Lesson 14 - Records (0:50)
- Lesson 15 - Registration of steam generator (1:20)
- Lesson 16 - Gas, reticulation equipment and systems (1:16)
- Lesson 17 - Transportable gas containers (0:38)
- Lesson 18 - Fire extinguishers (1:19)
- Formative Quiz Assessment: PER
- Recap, reminders and high-level view of LEPC (7:44)
- LEPC Workbook Download
- Lesson 1 - LEPC scope and permissions (2:25)
- Lesson 2 - LEPC design requirements (1:31)
- Lesson 3 - LEPC particulars (3:10)
- Lesson 4 - LEPC inspections and tests (3:20)
- Lesson 5 - LEPC comprehensive report (2:45)
- Lesson 6 - LEPC defects (1:23)
- Lesson 7 - LEPC maintenance requirements (1:18)
- Lesson 8 - LEPC records (2:21)
- Formative Quiz Assessment: LEPC
- Recap, reminders and high-level view of DMR (10:49)
- DMR Workbook Download
- Lesson 1 - DMR lifting machines (14:21)
- Lesson 2 - DMR saws (8:03)
- Lesson 3 - DMR wood machines (3:37)
- Lesson 4 - DMR grinding machines (1:50)
- Lesson 5 - DMR shears, guillotines and presses (1:28)
- Lesson 6 - DMR slitting machines (0:38)
- Lesson 7 - DMR mixing, agitating and similar (1:18)
- Lesson 8 - DMR rolls and calendars (1:42)
- Lesson 9 - DMR washing machines, centrifugals (0:43)
- Lesson 10 - DMR air compressors (1:24)
- Lesson 11 - DMR refrigeration and air conditioning (1:20)
- Lesson 12 - DMR transportation plant (1:47)
- Lesson 13 - DMR revolving machinery (2:48)
- Formative Quiz Assessment: DMR
- Recap, reminders and high-level view of EMR (8:17)
- EMR Workbook Download
- Lesson 1 - EMR switchgear and transformer premises (4:21)
- Lesson 2 - EMR electrical machinery in hazardous locations (1:51)
- Lesson 3 - EMR portable electrical tools and lights (4:07)
- Lesson 4 - EMR Electric fences (2:49)
- Lesson 5 - EMR Overhead power lines (2:53)
- Lesson 6 - EMR earthing (1:09)
- Formative Quiz Assessment: EMR
- Recap, reminder and higher-level view of GSR (7:19)
- GSR Workbook Download
- Lesson 1 - GSR evaluation of risk & safeguarding (2:05)
- Lesson 2 - GSR safety equipment and facilities (6:13)
- Lesson 3 - GSR intoxication at the workplace (3:32)
- Lesson 4 - GSR display of substitute notices and signs (2:17)
- Lesson 5 - GSR first aid requirements (6:16)
- Lesson 6 - GSR flammable liquids (6:57)
- Lesson 7 - GSR confined space (7:45)
- Lesson 8 - GSR working in elevated position (2:11)
- Lesson 9 - GSR stacking articles (2:52)
- Lesson 10 - GSR Welding (3:25)
- Lesson 11 - GSR ladders (5:04)
- Lesson 12 - GSR ramps (2:23)
- Formative Quiz Assessment: GSR
- Recap, reminder and high-level view of ERW (2:02)
- ERW Workbook Download
- Lesson 1 - ERW thermal requirements (3:30)
- Lesson 2 - ERW lighting requirements (4:59)
- Lesson 3 - ERW ventilation requirements (1:10)
- Lesson 4 - ERW housekeeping (1:38)
- Lesson 5 - ERW precautions (2:35)
- Formative Quiz Assessment: ERW
- Recap, reminder and high-level view of ERW 1 (4:54)
- EIR Workbook Download
- Lesson 1 - EIR design and construction (1:00)
- Lesson 2 - EIR permission to connect (1:48)
- Lesson 3 - EIR installation done by electrical contractor (2:30)
- Lesson 4 - EIR inspection, test or investigation by AIA (1:36)
- Lesson 5 - EIR issuing of COC by registered person (4:48)
- Lesson 6 - EIR maintenance of electrical installation (3:20)
- Lesson 7 - EIR disputes (3:14)
- Formative Quiz Assessment: EIR
- Recap, reminder and high-level view of MHI (4:45)
- MHI Workbook Download
- Lesson 1 - MHI facilities affected by MHI (1:51)
- Lesson 2 - MHI notification & temp installations (3:41)
- Lesson 3 - MHI risk assessment for MHI (3:08)
- Lesson 4 - MHI managing site emergencies (3:31)
- Lesson 5 - MHI duties of suppliers & local government (2:07)
- Formative Quiz Assessment: MHI
- Recap, reminder and high-level view of ER (2:32)
- ER Workbook Download
- Lesson 1 - ER scope and licensing explosives workplace (3:09)
- Lesson 2 - ER non-detonable and non-sensiitised explosives workplace (4:12)
- Lesson 3 - ER danger area (4:41)
- Lesson 4 - ER safeguarding explosives workplace (5:48)
- Lesson 5 - ER safe handling (4:43)
- Lesson 6 - ER emergencies and incidents (1:02)
- Lesson 7 - ER closure of explosives workplaces (0:59)
- Lesson 8 - ER explosives council and AIA (2:58)
- Formative Quiz Assessment: ER
- Recap, reminder and high-level view of GMR (2:52)
- GMR Workbook Download
- Lesson 1 - GMR supervision of machinery (8:09)
- Lesson 2 - GMR safeguarding of machinery (1:39)
- Lesson 3 - GMR operation of machinery (1:24)
- Lesson 4 - GMR working on moving or electrically alive machinery (1:02)
- Lesson 5 - GMR devices to start and stop machinery (1:55)
- Formative Quiz Assessment: GMR
- Recap, reminder and high-level view of CR (5:09)
- CR Workbook Download
- Lesson 1 - CR scope, permits and notification (3:13)
- Lesson 2 - CR duties of various parties (7:07)
- Lesson 3 - CR management and supervision (1:41)
- Lesson 4 - CR risk assessment (1:16)
- Lesson 5 - CR working at heights (3:49)
- Lesson 6 - CR civil and structures (12:11)
- Lesson 7 - CR mechanical equipment (8:07)
- Lesson 8 - CR general safety (9:22)
- Formative Quiz Assessment: CR
Testimonials
So far, we've helped hundreds of Engineers, Technicians, and Artisans obtain their GCC Factories. Click here to view our Google Reviews.
Frequently Asked Questions
How are the Online Classes conducted?
The GCC Factories OHS Act Exam Programme is delivered over 16 weeks and consists of:
- Five (5) live online classes aimed at delivering the theory content and how to deal with exam-type questions.
- One (1) revision classes aimed at coaching students on answering exam-type questions.
There is a total of six (6) classes that the student will have to attend.
The classes are conducted via Teams Webinar from 6 PM to 9 PM, as per the schedule
Benefits:
- Prepare for the GCC Factories Exams anywhere in South Africa and the world
- Reduce the traveling risk and time
- Study in the comfort of your home or office
- Save on traveling, accommodation, and living out costs
- Follow a realistic study plan
What content will be covered?
- Occupational health and safety act
- Asbestos regulations
- Lead regulations
- Hazardous chemical substances regulations
- Hazardous Biological Agents
- Noise induced hearing loss regulations
- Pressure equipment regulations
- Lift, escallators, and passenger conveyor regulations
- Driven machinery regulations
- Electrical machinery regulations
- General administrative regulations
- General safety regulations
- Facilities regulations
- Environmental regulations for workplaces
- Electrical installation regulations
- Major hazardous installation regulations
- Explosives regulations
- General machinery regulations
- Construction regulations
- Diving regulations
- Ergonomics regulations
What is the course schedule?
Week 1:
- Orientation
- OHS Act
Week 2:
- Hazardous Chemical Agents (HCA)
- Lead Regulations (LR)
- Asbestos Regulations (AR)
- Hazardous Biological Agents Regulations (HBA)
-
Noise-Induced Hearing Loss Regulations (NIHL)
Week 3 - Class 1 (OHS Act + Substance Regulations)
Week 4:
- Lifts, Escalators, and Passenger Conveyors Regulations (LEPC)
- Driven Machinery Regulations (DMR)
-
Electrical Machinery Regulations (EMR)
Week 5 - Class 2 (LEPC, DMR, EMR)
Week 6:
- General Administrative Regulations (GAR)
- General Safety Regulations (GSR)
- Facilities Regulations (FR)
-
Environmental Regulations for Workplaces (ERW)
Week 7 - Class 3 (GAR, GSR, FR, ERW)
Week 8:
- Electrical Installation Regulations (EIR)
- Major Hazardous Installation Regulations (MHI)
-
Explosives Regulations (ER)
Week 9 - Class 4 (EIR, MHI, ER)
Week 10:
- General Machinery Regulations (GMR)
- Construction Regulations (CR)
- Diving Regulations (DR)
-
Ergonomics Regulations (EGR)
Week 11 - Class 5 (GMR, CR, DR, EGR)
Week 12 - Master OHS Act, GAR, GSR
Week 13 - Master electrical regulations
Week 14 - Master mechanical regulations
Week 15 - Practice exams
Week 16 - Practice exams
Class times: 6 PM to 9 PM, usually on Thursdays
Six (6) classes in total
NOTE: The schedule is subject to change.
Time commitment
You are expected to attend the five online classes as per the schedule and the one pre-exam revision class.
Every class will start promptly at 6 PM and end at 9 PM. The classes are delivered fortnightly online via Microsoft Teams Webinar.
The classes facilitate the basic approach to answering exam-type questions. The theory is delivered via on-demand Learner Management System (LMS) videos.
The programme's online option is a webinar delivered via Microsoft Teams Webinar; there is no in-person attendance option.
Certification
The GCC Factories OHS Act Exam Preparation Programme is an accredited short course with the Engineering Council of South Africa (5 CPD points).
To claim the full CPD points, you must have an attendance rate of at least 80% (i.e., attend at least five of the six classes).
About On-demand Videos
The GCC Factories Programme has a blended approach consisting of live classes, study guides, and on-demand videos to supplement and enhance learning.
The on-demand videos explain the key concepts and provide some examples. We use on-demand videos to supplement the content covered during class. Ordinarily, the class content is summarised, and the on-demand videos are detailed.
What you'll learn
- Exam context & preparation strategy for success
- Important exam content
- How to answer exam questions
- Role of the GMR 2.1 in assuring safety & compliance
Who should attend?
- GCC Factories mechanical or electrical candidates (Ideally)
- Mechanical or electrical engineers, technicians, and artisans with N6
Applicable industries
- Consumer goods: FMCG, Tobacco, Beverages, and Distilleries
- Energy: Oil, Gas, Energy, and Utilities
- Manufacturing: Chemicals, Automotive, Food Production, Glass, Ceramics, Concrete, Packaging, Plastics, and Paper
Typical employers
- Consumer goods: Unilever, British American Tobacco, SAB, and Distell
- Energy: Sasol, Engen, and Eskom
- Manufacturing: BASF, Toyota, Tongaat Hullet, Consol, Saint-Gobain, Nampak, and Sappi
Career prospects
- Engineering manager
- Maintenance manager
- GMR 2.1 Legal appointment (Engineer in Charge)
- Maintenance or plant engineer
Is the course NQF rated?
The online short courses offered by Palucraft results in a certificate of completion issued by Palucraft.
In line with the regulations of the CHE (Council on Higher Education) the short courses are not aligned to, or allocated NQF levels or credits as the short courses do not lead to full qualifications.
The NQF system is important from an articulation standpoint (moving from one qualification to another). The short courses are designed to offer practical, workplace-relevant skills and not as a vehicle for articulation into qualifications.
Can an employer claim skills development expenditure from this course?
Yes. If the employer pays for his/her employees, they can claim the skills development expenditure in accordance with the Learning Programme Matrix guidelines.
What is the classification of the course in terms of the BBBEE Skills Development Expenditure Learning Programme Matrix?
Course is a Category F (informal training) aimed at continued professional development and a certificate of attendance will be issued.
The employer can claim 25% of the value of the training against the skills development expenditure.
How will the Employer benefit from sending their employees to this course?
Employers will be in a position to comply with the General Machinery Regulation (GMR) 2.4 by having a GMR 2.1 appointee who meets the competency requirements.
Appointment of a GMR 2.1 with the GCC Factories (or BEng + passed the GCC Factories OHS Act exam) is a legal requirement that every employer where :
1. the sum of the power generated by machinery in their premises is above 3000 kW or
2. the maximum demand over a continuous period of 30 minutes is above 10 000 kVA.
Click here to learn more about the GCC factories requirements.
What will be the BBBEE recognition spend for Enterprise & supplier development?
Palucraft has a BBBEE Level 1 recognition level. The recognition spend will be 135% towards the employer's BBBEE scorecard.
Is there a payment plan for the course?
Yes. Our payment plan option is available to individuals only and is as follows:
- Month One Payment: 50%
- Month Two Payment: 25%
- Month Three Payment: 25%